Forging and Machining: Complementary Metalworking Processes

Forging creates strong, durable parts by shaping metal under pressure, while machining carves and refines these or other components to achieve precise dimensions and surface finishes. They are often used together, with forging providing the bulk strength and a suitable grain structure, followed by machining to add complex features and tight tolerances. Common uses include automotive (crankshafts, gears), aerospace (wing structures, engine mounts), and heavy equipment (gears, axles).

forging-press

Forging

Forging is a manufacturing process in which metal is shaped using localized compressive forces. These forces are typically applied using a hammer (often a power hammer) or a die. Precision forging is often classified based on the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). In warm and hot forging, the metal is heated—usually in a forge—to improve its plasticity and reduce the risk of cracking. Forged parts can vary widely in size and weight, from less than a kilogram to several hundred tons..

Materials & Grades

Carbon Steel, Alloy Steel (Low, Medium and High).

Forging Capability
  • 2 Nos - 1.5T Belt Drop Hammers
  • 1Nos - 1.0T Belt Drop Hammers.
  • 2 Nos - 100T Friction Screw Press.
  • CNC milling machines from renowned company DMG-Moriseiki.
  • Hot dip galvanizing upto 3000mm.
  • Heat treatment plant.
  • In house Tool Room.
  • Simulation Softwares are used for Forging Die design to maintain right grain flow structure. Forging Weight Range 500gm - 20kg.
  • CNC Machining